Gold Member Since 2016
Audited Supplier
Zhejiang Debao Communication Technologies Co., Ltd.

Integrated Base Station, Integrated Station, Telecom Tower Station manufacturer / supplier in China, offering Customed Integrated Mobile Base Station Products, Microwave Antenna Steel Frame Telecom Lattice Tower, 35m High Mast Square Lighting Pole and so on.

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Supplier Homepage Product Integrated Base Station Customed Integrated Mobile Base Station Products

Customed Integrated Mobile Base Station Products

FOB Price: US $3,000-6,000 / Set
Min. Order: 1 Set
Min. Order FOB Price
1 Set US $3,000-6,000/ Set
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Production Capacity: 200 Units/Month
Transport Package: Seaworthy/Landworthy
Payment Terms: L/C, T/T

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Basic Info
  • Model NO.: DB-S-005
  • Shape: Vertical Type
  • Certification: ISO, Factory Inspection Certificate
  • Trademark: Debao Tower
  • Origin: Hangzhou, Zhejiang, China
  • Structure: Single Tube Tower
  • Standard: Standard
  • Condition: New
  • Specification: Telecommunication tower
  • HS Code: 7308200000
Product Description
Customed Integrated Mobile Base Station Products

Company introduction: 
  Hangzhou Debao Electromechanical Manufacturing Co,. Ltd was founded in 2003. It's a professional manufacturer in communication tower, electrical tower, galvanizing process and decorative antenna and so on. With 163.8 million RMB registered capital and 700 employees, Debao has become the largest hot-dip galvanizing production base around East China( total 780 tons production capacity). Also, it is the manufacturing base of Zhejiang University Chemistry Laboratory galvanizing products and enterprise credit AAA company with ISO certificate. 
  We have 10000 square meter office building and 46000 square meter workshop equipped with high-level production lines for communication tower and hot-dip galvanizing, which constitute a strong guarantee for the company's high operation efficiency. Per market demand, Debao launched a series of landscaped tower, bionic tower, decorative antenna, portable mobile base station, which have been widely used by operators now.

Qualification:
Business license, tax registration certificate and organization code certificate, quality management system, occupational health management system, environmental management system, enterprise credit AAA. 

Construction Process:
1.Raw material inspection 
Check steel specification, grade and heat number when coming, and then send sample to the laboratory for testing. Welding material needs re-rest of welding; Purchased tower attachments also need retest. Any non-conforming material should be avoided to enter into the production line.

2.Mark sample number
After sample plate and rod made, all the samples need to be approved by customers, then reviewed and marked number. Marked number with digital control, steel tower needs to retain head margin when cutting according to process requirement, diameter of both tube ends need the conformance with matching welding tube. The deviation is not more than ± 1.5D/1000, the total height deviation is no more than H/1500.

3.Rolling tube
After marked number and qualified, then turn to roll tube. To keep the ellipticity of the sheet plate, rolling on rolling machine where roller can move horizontally, then weld the connecting line and recheck. Visual inspection after rolling, the roundness should not exceed 3mm.

4.Welding
After tube bending, inspection and approval, it goes to automatic welding. Before welding, bevel angle is 25 degrees, also welding edge needs removing rust, burrs and dirt, electrode must be dried, coating drops or rust core are not allowed, and damp solder is also not allowed. Clean each welding line and inspect, then re-weld after clear defects. After welding slag and spatter need to be cleaned up. Select T-joints and 20% nearby welding line on main tower UT test to achieve GB11345-1989BII.

5.Flange installation
The flange needs automatic welding and UT test qualified. After installation and appearance inspection, inspect the angle dimension, so as to make sure the tower get installed smoothly.

6.Test assembly
Each section of the tower needs assembly test. The technical department will make a complete inspection, including the welding line mechanical property, the tower dimensions (length deviation, connection flatness and straightness, tower tube ovality, tube diameter deviation) must comply with requirement before turning to next stage.

7.Galvanizing 
After tower assembly test galvanizing will apply. Hot dip galvanizing coating thickness needs 86um <M<200um and anti-corrosion more than 30 years. Visual inspection after galvanizing, residual point will be not more than 1 cm2, smooth surface, no zinc tumor and thorns.
 
8.Inspection after galvanizing 
Test assembly again after galvanizing qualified, and the requirements are the same with previous test assembly. If there is deviation it needs correction, then turn to next stage.

9.Painting
Grinding zinc coating by sand blasting or abrasive paper to make the surface flatness and smoothness but not to damage zinc coating, then spay 6 layers painting to make sure the tower's service life.


Description & Features:
 Integrated base station provide quick site building: can be erected within 2 hours
 Consisting of telescopic or fixed commection of steel towers, prefabricated counter-weight concrete, communication shelter, with different telecommunication device to satisfy the communication need accordingly.
No foundation excavation: anti dumping with dead-load and no need of guyed wires
High tower height: telescopic tower height from 9M-35M stepless adjustable, fixed tower normal height like 20,25,30,35,40M, and can do with guyed wire for more height depend on the loading.
Wind resistance: resistant to gust of 36.9m/s(typhoon of class 12) and even more after special designed.
Convenient move: all bolts connection can be moved by one truck
Energy saving: new utility model design of our own patent and avoid traditional station of high energy consumption
Cost effective: far below the cost of mobile communication car, and is 60-80% of permanent station of same height that including foundation and shelter.
For fixed connection tower, we can custom design with decorative solution, like decoration of double wheel, rainbow type, or others according to customer requirement.

Structure analysis 
 The telescopic mast is selecting the three-tube triangular structure.
 The tower mast structure was analyzed by PLS-TOWER software. Finite element simulation, M-steel software calculation and manual checking were adopted in the complete frame structure.
The main material of the tower body is all made of high quality alloy material, processed through a series of rigorous macjining and heat treatment process.

Integrated base station
  The station is flexible installation and easy disassembly. It combines single tube tower with data center.
1)low cost 
2)Short period
3)Small occupation
4)Flexible installation and disassembly
5)Complete temperature control


 
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